Training document for the company-wide automation solution Totally Integrated Automation (T I A)

Automation- and Drive Technology- SCE Training document for the company-wide automation solution Totally Integrated Automation (T I A) MODULE 0 Guide for tutorial material T I A Training document Page 1 of 54 Last revision: 02/2002 Module 0 Guide for the training document Automation- and Drive Technology- SCE This document was provided by Siemens A&D SCE (automation and drive technology, Siemens A&D Cooperates with Education) for training purposes. Siemens does not make any type of guarantee regarding its contents. The passing on or duplication of this document, including the use and report of its contents, is only permitted within public and training facilities. Exceptions require written permission by Siemens A&D SCE (Mr. Knust: E-Mail: michael.knust@hvr.siemens.de). Offences are subject to possible payment for damages caused. All rights are reserved for translation and any case of patenting or GM entry. We thank the company Michael Dziallas Engineering and the instructors of vocational schools as well as further persons for the support with the production of the document. T I A Training document Page 2 of 54 Last revision: 02/2002 Module 0 Guide for the training document Automation- and Drive Technology- SCE PAGE: 1. Goal of the Training Document..................................................................... 5 2. Target Groups / Job Training........................................................................ 6 3. Short Explanation of the Module Contents................................................... 7 3.1 A: Basics of STEP 7- Programming............................................................... 7 3.1.1 Module A1 – Totally Integrated Automation (T I A).............................................. 8 3.1.2 Module A2 – Installation of STEP 7 V5.x / Handling of the authorization............... 9 3.1.3 Module A3 – ‚Startup’ PLC- Programming with STEP 7....................................... 10 3.1.4 Module A4 – Programming of the CPU 315-2DP................................................. 11 3.1.5 Module A5 – PLC- Simulation with PLCSIM....................................................... 12 3.1.6 Module A6 – Save / Archive / Program documentation........................................ 13 3.1.7 Module A7 – Debug- and online- Functions........................................................ 14 3.2 B: Additional Functions of STEP 7- Programming........................................ 15 3.2.1 Module B1 – Error diagnostics / Error handling................................................... 16 3.2.2 Module B2 – Analog value processing............................................................... 17 3.2.3 Module B3 – Control engineering with STEP 7 .................................................. 18 3.2.4 Module B4 – Data blocks................................................................................. 19 3.2.5 Module B5 – Structured programming with function blocks.................................. 20 3.2.6 Module B6 - Converting STEP 5 -> STEP 7....................................................... 21 3.3 C: Sequencer Programming......................................................................... 22 3.3.1 Module C1 – Sequencer programming with S7-GRAPH....................................... 23 3.4 D: Industrial field bus systems....................................................................... 24 3.4.1 Module D1 – AS- Interface with the SIMATIC S7-300 and the CP342-2................. 26 3.4.2 Module D2 – AS- Interface / Integration of a logic module LOGO!......................... 28 3.4.3 Module D3 – PROFIBUS DP with Master CPU 315-2DP / Slave ET 200L............. 30 3.4.4 Module D4 – PROFIBUS DP with Master CPU 315-2DP / Slave ET 200M ............ 31 3.4.5 Module D5 – PROFIBUS DP with Master CPU 315-2DP / Slave ET 200S/CPU..... 33 3.4.6 Module D6 – PROFIBUS DP with Master CPU 315-2DP / Slave CPU 315-2DP..... 35 3.4.7 Module D7 – PROFIBUS DP with Master CPU 315-2DP / Slave MICROMASTER 37 3.4.8 Module D8 – Programming of SIMATIC WinAC ................................................. 38 3.4.9 Module D9 – PROFIBUS-DP with Master CP 342-5DP / Slave ET 200L................ 39 3.4.10 Module D10 – PROFIBUS-DP with Master CP 342-5DP / Slave CP 342-5DP........ 40 3.4.11 Module D11 – PROFIBUS-DP with Master CP 342-5DP / Master CP 342-5DP...... 41 T I A Training document Page 3 of 54 Last revision: 02/2002 Module 0 Guide for the training document Automation- and Drive Technology- SCE PAGE: 3.5 E: IT- Communication with SIMATIC S7......................................................... 42 3.5.1 Module E1 – Under construction....................................................................... 43 3.6 F: Process Visualization................................................................................ 44 3.6.1 Module F1 – Human Machine Interface with OP7 and ProTool............................. 45 3.6.2 Module F2 – Human Machine Interface with TP170A and ProTool........................ 47 3.6.3 Module F3 – Human Machine Interface with ProTool/Pro Runtime........................ 49 3.6.4 Module F4 – Human Machine Interface with WinCC ........................................... 51 4. Appendix...................................................................................................... 52 4.1 Appendix I – PLC – Programming basics with SIMATIC S7-300........................... 53 4.2 Appendix II – IEC 61131................................................................................... 53 4.3 Appendix III – Basic program instructions LAD/FBD/STL in STEP 7..................... 54 4.4 Appendix IV – Basics of field bus systems with SIMATIC S7-300........................ 54 T I A Training document Page 4 of 54 Last revision: 02/2002 Module 0 Guide for the training document Automation- and Drive Technology- SCE 1. Goal of the Training Document The presenting training concept serves as an introduction to the modern programming of automation systems. The training document should explain the function knowledge, parameterizing and configuration of an innovative automation system to the reader and convert and strengthen the attained knowledge into practical exercises. The exercises contain examples of the automation system SIMATIC by the company SIEMENS. The document is divided into separate modules which can be executed dependent on the previous knowledge of the reader. The contents of all modules can be worked on in the following course structure: Basics of STEP 7 - Programming 2 - 3 Days A modules Additional functions of STEP 7- Programming 2- 3 Days B modules Industrial field bus systems 2- 3 days D modules Sequencer Programming 2- 3 days C modules Process visualization 2- 3 days F modules IT- Communication with S7 1- 2 Days E modules T I A Training document Page 5 of 54 Last revision: 02/2002 Module 0 Guide for the training document ... - tailieumienphi.vn